Projects

Projects

Grasso Consulting Engineers

Forty years of structures, on the way down and on the way up. The lists below are drawn from Jim Grasso’s project record; photographs of notable projects are being added.

Demolition engineering

Structural advice on the demolition of more than 50 major buildings and structures, from high-rise towers to racecourse roofs. Scope ranged from demolition methodology to façade retention, slab propping and shoring design.

High-rise towers

AMP Building, Circular Quay (48 storeys) · State Office Block (36) · Westpac, 60 Martin Place (32) · RTA Building, Milsons Point (22) · 157 Liverpool Street (22) · Goodsell Building, Chifley Square (22) · 33 Bligh Street (22) · 14 College Street (20) · 333 George Street (20) · 26 O’Connell Street (19) · 71 Macquarie Street (18) · 280 George Street (17) · 2–6 Bligh Street (five buildings, 8 to 22 storeys) · 163 Castlereagh Street · 400 George Street · Commonwealth Bank Building, Martin Place · Premier’s Wing (9) · 355 Kent Street (7) · 225 Miller Street, North Sydney · 38 Akuna Street, Canberra · and dozens of other office buildings in the CBD and suburbs.

Complex structures

Sydney Hilton, including a 6 m deep post-tensioned transfer beam · Royal Randwick, the post-tensioned balanced-cantilever segmental box girder roof of the QEII and Paddock grandstands · 157 Liverpool Street, 22 storeys of post-tensioned floors · Warragamba Dam cableways and trestle towers · 147 Castlereagh Street, securing and safe dismantling of a collapsed scaffold · a 75 m chimney at Viridian Glass · Harold Park Paceway, post-tensioned elevated structure over the canal · Darling Harbour multilevel post-tensioned carpark.

Retail, venues and hospitals

Westfield Sydney (Centrepoint, Skygarden and Imperial Arcade) · Westfield Bondi Junction · Stockland Merrylands · Mid City Centre, Pitt Street · the old Anthony Hordern’s building · Darling Harbour Convention, Exhibition and Entertainment Centres · Star City Casino · Sydney Conservatorium of Music · Carlton United Brewery, Broadway · Royal Prince Alfred, Royal North Shore, St Vincent’s, Concord Repatriation, Wollongong and Penrith hospitals.

Shell Clyde Refinery, Rosehill

Demolition of a 75-metre, 4-metre-diameter reinforced concrete chimney stack, two 40-metre steel stacks and two process reactors inside a working refinery. Grasso designed an adjustable steel lifting cradle to remove the chimney in 20-tonne cut segments with a 400-tonne crane, and a second cradle that let the 200-tonne and 60-tonne reactors be lifted off their supports and turned 90 degrees in mid-air. Completed without incident.

Bridges

More than 20 bridges demolished across New South Wales and Queensland since 2004: steel truss, steel girder, concrete arch, post-tensioned box girder and plank bridges, over railways, rivers and live motorways.

YearBridgeStructure
2004Auburn Road, AuburnThree-span concrete arch bridge over the rail line
2006Help Street and Victoria Avenue, ChatswoodRail bridges at Chatswood station
2006Dean Street, AlburyBridge demolition
2007ThirroulConcrete arch road bridge over the rail line
2008Turramurra and Epping stationsPrecast post-tensioned pedestrian bridges
2009Croobyar Creek and Conjola CreekTwo bridge demolitions on the South Coast
2009Tourle Street, Newcastle7 × 50 m steel truss road bridge over the Hunter River
2009Bonds Road, NarweeSteel girder rail bridge
2010M2 overbridge, BeecroftSix-span post-tensioned box girder bridge over the M2
2011East Hills line, PadstowThree road bridges over the railway, for the KQR Alliance
2019Lake Forbes, ForbesNine-span precast girder bridge and footbridge, Camp Street
2020Oxley Creek, Ipswich Motorway, QldThree-span post-tensioned plank bridge and overflow bridge, Rocklea to Darra upgrade
2023M1 at Logan Road, Springfield, QldTwo three-span post-tensioned multi-box-girder bridges (BR7, BR10) lifted out with a 450 t crane in night works

Also: demolition of the Sydney Monorail stations and elevated track; capacity check of the Pyrmont Bridge timber trusses for crane loads while the monorail was dismantled; bridge jacking to counter mining subsidence at Tahmoor.

Temporary works

We design and certify the temporary structures that construction and demolition depend on.

Climbing screens and formwork

Design and certification of modular climbing screens and formwork structures.

Façade retention

Retention structures that hold a heritage façade while the building behind it is taken down and rebuilt.

Falsework, scaffolding and propping

Falsework and scaffolding design, and slab propping through demolition and construction.

Shoring and anchoring

Shoring and anchoring design for excavations and retained structures.

Lifting cradles and rigging

Cradles and rigging engineering for cut-and-lift demolition and for plant up to 200 tonnes.

Infrastructure and industrial

Tunnels, water, power, mining and rail.

Tunnel

Sydney Harbour Tunnel

Engineering on the Sydney Harbour Tunnel project.

Water

Illawarra and Woronora

Filter blocks for water filtration plants of 216 megalitres a day, and six steel-framed facilities buildings.

Power

Three power stations

Copeton Dam hydroelectric station, the Smithfield cogeneration facility and a BHP power station in New Zealand.

Mining

Hunter Valley and Tahmoor

A coal processing facility in the Hunter Valley, and bridge jacking for mining subsidence at Tahmoor.

Rail

Sydney Metro

Design verification for the demolition of buildings on Hunter, Elizabeth and Castlereagh Streets.

Heavy lifting

Chimneys and reactors

A 75 m stack cut and lifted out in 20-tonne pieces, a 60-tonne box girder at Carlton United Brewery, and reactors to 200 tonnes.

Structural design

Apartment buildings up to 18 storeys, offices to 24, and hundreds of new homes, additions and alterations, and swimming pools across Sydney and the Central Coast.

Residential

  • Top of the Town, Kings Cross — 18 storeys
  • Moore Park Gardens — towers of 10 and 6 storeys
  • Noosa — 9 storeys
  • Tuncurry — 9 storeys
  • Chelsea Apartments, Kings Cross — 7 storeys
  • St Ives — 61 apartments, 7 storeys
  • Bondi Beach — 6 storeys
  • Matraville — 5 and 7 storeys
  • Drummoyne, waterfront — 4 storeys
  • Mosman — 4 storeys
  • Hundreds of homes, additions and pools

Multi-storey office

  • Office building — 24 storeys
  • Liverpool Street, Sydney — 13 storeys
  • Memorex Building — 10 storeys
  • Norwest Quays — 9 storeys
  • Cannon Building — 8 storeys
  • White Horse Building — 6 storeys

Retail and entertainment

  • Westfield Centrepoint, Sydney
  • Macarthur Square, Campbelltown
  • Kotara Shopping Centre, Newcastle
  • Fox Studios — Bent Street Theatre
  • Shopping centre, Dubai — 800 metres long

Commercial, clubs and schools

  • Westend Mazda — showroom, carpark, pre-delivery and parts facilities
  • VW Rockdale — showroom and carpark
  • Norton Street Cinemas — four elevated cinemas
  • Wrigley — 1 ML steel water tank, 23 m high
  • Industrial complexes, Mount Druitt and Padstow
  • Penrith Leagues, Newcastle Workers, Ryde Eastwood, St Johns Park Bowling, Lithgow Workers, Erina RSL, Dubbo RSL and Cabravale Ex-Servicemen’s clubs
  • Patrician Brothers, Fairfield · Erskine Park High School

Project owners

Owners and developers of the projects we have worked on, from public records. Grasso’s role on each was structural engineering, in most cases engaged through the demolition contractor.

LendleaseWestfieldAMP CapitalShellTransport for NSWQueensland TMRSydney MetroHiltonThe StarAustralian Turf ClubStocklandFrasers PropertyMirvacCharter HallGrocon

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